Every Pisces panel passes through six stations on our Houston floor — from optical lab to packing crate. Here's what happens at each one, and why it matters by the time the panel lights up on your stage.
Every reel of LEDs we receive gets sample-tested for forward voltage, dominant wavelength, and luminous intensity. Reels that drift outside tolerance go back to the supplier — we don't compensate at calibration what we should reject at intake.
Modules are populated on our board-engineering station with AOI (automated optical inspection) at every step. Defect rate at this station is < 5 ppm — better than industry average for fine-pitch.
Cabinet frames machined locally from 6061 aluminum, anodized, and finished by hand. Every cabinet gets a serial number engraved at this station that follows it through warranty for life.
Each cabinet enters our climate-controlled (23°C ± 0.5°, 45% RH ± 5%) cal room. A colorimeter array measures every LED's response. The per-LED correction map is baked into the cabinet's firmware. Out the door at ΔE < 0.5 uniformity at white-point.
Cabinets run for 72 hours at full brightness with continuous health-telemetry logging. Any cabinet that drops a frame, runs hot, or shows a dead pixel goes back to assembly. Pass rate target: 99.5%+.
Final QC by a senior technician on every cabinet. Pack into road case (rental) or padded crate (install) with the exact accessory bundle from your order. Tracking link emailed before the truck leaves the dock.
By appointment. 90 minutes — optical lab through the cal room. NDAs honored where needed.
